Saturday, June 19, 2010

Cranksters Winter Madness 2 - Blacky's 57 Chev

Over the Foundation Day long weekend, the Cranksters Hot Rod Club and members of the Goodfella's Hot Rod Club as well as a number of other interested and talented individuals gathered at Ferret Boilermaking in Maddington for the second Cranksters Winter Madness weekend.

Blacky's 57 Chevrolet, early on Saturday morning

The idea of these weekends is to attempt to build a hot rod or custom over the course of a weekend. Last year it was Ben "Flathead" Forster's Los Drogas Model T coupe, this year it was Geoff "Blacky" Black's turn with his 1957 2 door Chevrolet Bel Air, the Moonshine Express.

One of the first jobs was to separate the body from the chassis so that the work can begin

Prior to the weekend, Mick "Redbeard" Rumbold of Mick's Mods in Kalgoorlie (that's Mick on the left in the photo, if you haven't guessed from his nickname) had built a 505 cubic inch big Mick Rumbold, Darrell Horley and Dexter Taylor sort out the fuel line plumbing on the big block Chevblock Chev for the project, using a Dart block. Other prep work before the weekend included many hours of rust repair to the body by Blacky and Damo, who had been chosen to paint the car, and tack welding the HQ front end into the Chev chassis. Over the course of the weekend, the interior would be stripped out of the car, the body rubbed back, primered and painted. The doors were painted first, as they were to receive special treatment by signwriter Scully, who designed and painted the Moonshine Express signwriting. The body was removed from the chassis to enable the crew to split the jobs up over as many teams as possible, with separate teams taking car of the interior trim, wiring the body, preparing the chassis to be reunited with the body and polishing the multitude of chrome parts that make a 57 Bel Air complete.

Watto fitting the heat and sound absorbing floor lining

Meanwhile, Drew and Russ were busy preparing a new hood lining, fabricating and trimming new door trims and retrimming the Range Rover seats that Blacky had chosen to be his new front seats. Glenn "Watto" Watson was hard at work cutting and shaping the sound and heat absorbent matting that now covers the floor of the Bel Air and anyone who looked like they didn't have anything to do was busy polishing all the miscellaneous bits of chrome trim that would have to be fitted to the car when it was time to put it all back together.

Al Smart from Armadale Auto Parts returning from one of many parts runs over the course of the weekend

Late Saturday afternoon, the chassis team were happy with their progress and loaded the chassis onto the trailer so that Blacky could take it to the sand blasters. On it's return, it was set up for painting, as were the body and doors.

Scully took care of the signwriting duties on the doors of the 57

With all the major parts laid out waiting for paint, it was time for Damo and Scully to work their magic. Damo had already painted the doors in a makeshift paint booth outside, and before the rest of the paintwork commenced, Scully painted the Moonshine Express designs on the doors. Once the doors were painted, they were moved to another room and the workshop was cleared so that Damo could paint the chassis and body. The chassis was painted a standard underbody black, which the body received a coat of violet crumble purple paint with a satin finish. Both chassis and body were painted 'wet on wet', meaning the chassis was primered, then the body, then the chassis was painted black and the body in colour, with about 15 minutes between primer and colour.

Damo laying down the colour on the 57

Sunday would see teams fitting brakes, brake lines and fuel lines to the chassis, fitting the Turbo 400 to the back of the big block and continuing the fit out of the body, with the steering column getting fitted and a lot more wiring being run under the dash. The dash cluster was also painted and fitted with instrumentation, which Blacky would fit later on Sunday night.

Blacky fitting the instrument cluster to the Moonshine Express

Also on Sunday night, the team would attempt to fit the big Chev power plant. Unfortunately, the 'bolt on' headers would present a slight problem, as 2 of the pipes on each side of the motor fouled on the new front end. With time and resources at a premium, it was decided that this was one of those jobs that would have to be rectified after the weekend was over, and the pipes were cut back far enough to clear the chassis.

Doc Strangepork (John) gets to work removing the offending pipework

After the headers were modified and the engine mounts and front crossmember modified to Craig 'Flames' Clements spent most of the weekend buried under the dash wiring the big Chevsuit the motor, the remainder of the exhaust was pieced together and tied in place, the workshop was re-arranged to prepare for the mounting of the body on the chassis and tools were put down for the night.

When Monday morning rolled around, it was time to get serious about putting the body on the chassis, at which point the wiring harness could be connected to the engine and the fuel and brake lines could be finished, but before that could happen, the exaust was finished and mounted and the tailshaft loop, which doubles as an exhaust hanger, was fitted.

The glaziers were on hand shortly afterwards to fit the front and rear glass before the team gathered again to lift the body onto the chassis.

The team lifting the body onto the chassis while Blacky (right) gives valuable advise

Once the body was on the chassis, it was time to finish a couple of wiring and plumbing tasks and to fit up the doors, front sheet metal and radiator. Norm and Vicki from Aussie Desert Coolers were not only on hand to film the event for an upcoming DVD, they also supplied the radiator used in the build.

The big Aussie Desert Cooler supplied radiator filling the front of Moonshine Express

Now that everything was back together, it was time to fire up the car and drive it out of the workshop. After a few false starts, the big Chev fired and left two black stripes on the workshop floor as it left the building, coming to a stop surrounded by onlookers out the front of Ferret Boilermaking.

Mission complete - The Moonshine Express leaves the Ferret Boilermaking workshop under it's own power

There are a lot more photos over on LandBarge.com, 396 of them in the Winter Madness 2 gallery.

Most of the team (those left standing anyway) gathered for a group shot at the end of the weekend

1 comment:

  1. an amazing story of working together and a beautiful 57 chev was the result......